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Date: 15 Nov 2006 21:33:05
From: David F. Eisan
Subject: David's Kitchen, did tons of door machining today... (w/8 pics)


Hello everyone,

I spent about 4 hours tonight turning a bunch of rough boards into rail &
stile material for my kitchen doors, drawers and end panels.

Here is the rough stock,

http://www.federatedtool.com/david/img/poplarrough.jpg

It all had to be face jointed,

http://www.federatedtool.com/david/img/poplarjointing.jpg

Then planed,

http://www.federatedtool.com/david/img/poplarplaning.jpg

And finally ripped into the four different widths I would need for the 22
raised panels required for the kitchen,

http://www.federatedtool.com/david/img/poplarripping.jpg

Regular doors have a 2-7/16" width rail and stile, the rails of upper
drawers are 1-7/16, side panels stiles next to face frames are 1-11/16 and
side panels that need to be scribed to the walls start out at a really fat
2-15/16 to account for the grossest possible walls. I know that a 1/2" for
scribing is overkill, but better safe than sorry.

The pile looks quite different once it has gone from the rough to finished
width,

http://www.federatedtool.com/david/img/poplarripped.jpg

I setup a Delta branded CMT fingernail profile stick bit in my JessEm router
table,

http://www.federatedtool.com/david/img/poplarsticksetup.jpg

The bearing is inline with both fence faces, no rocking of the straight
edge, but the bearing still rolls when I slide the combination square blade
back and fourth.

I then powerfed all the stock through,

http://www.federatedtool.com/david/img/poplarrunningstick.jpg

Here is what I finished with tonight,

http://www.federatedtool.com/david/img/poplarstickdone.jpg

Next up, cut all the stock to length, cope the ends and raise some panels
out of 1/2" MDF.

Thanks for looking,

David.

Every Neighbourhood has one, in Mine I'm Him.






 
Date: 16 Nov 2006 14:14:20
From: Leon
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)



"David F. Eisan" <davefred2001@splinter.hotmail.com > wrote in message
news:idmdnRn-1L-PZcbYnZ2dnUVZ_sOdnZ2d@giganews.com...
> Hello everyone,
>


David, ;~) Jet makes a pretty good Dust collector... I'd give up on the
on you have....LOL


Other wise Nice boards.




  
Date: 16 Nov 2006 15:18:20
From: B A R R Y
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)


Leon wrote:
>
> David, ;~) Jet makes a pretty good Dust collector... I'd give up on the
> on you have....LOL
>

I have a DC-1100A, with a cartridge filter, and my shop looks like
David's! <G >


   
Date: 17 Nov 2006 15:38:36
From: Leon
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)



"B A R R Y" <beech23pilot@yahoo.com > wrote in message
news:0j%6h.16020$B31.9616@newssvr27.news.prodigy.net...
> Leon wrote:

>
> I have a DC-1100A, with a cartridge filter, and my shop looks like
> David's! <G>

I think that is the one I have with remote. My shop now stays remarkably
clean except when using my router free hand. Yesterday I was noticing that
my TS was getting a bit too dusty and after using it for about an hour and
faithfully running the dust collector I noticed that I had not hooked the
hose up to the saw.. The hose was still stored, hanging free from the
ceiling.. :~(




    
Date: 17 Nov 2006 16:26:16
From: B A R R Y
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)


Leon wrote:
> "B A R R Y" <beech23pilot@yahoo.com> wrote in message
> news:0j%6h.16020$B31.9616@newssvr27.news.prodigy.net...
>> Leon wrote:
>
>> I have a DC-1100A, with a cartridge filter, and my shop looks like
>> David's! <G>
>
> I think that is the one I have with remote. My shop now stays remarkably
> clean except when using my router free hand. Yesterday I was noticing that
> my TS was getting a bit too dusty and after using it for about an hour and
> faithfully running the dust collector I noticed that I had not hooked the
> hose up to the saw.. The hose was still stored, hanging free from the
> ceiling.. :~(
>

Mine is "plumbed" with blast gates, and I'd say it grabs about 85% of
the material. It does a great job on the jointer, planer, drill press,
and router table, only passable on the table saw, miter saw, stationary
sander, and barely passable on my band saw. I have front and back
pickups on the band saw, and top and bottom connections on the table
saw, but it still misses a lot.

I've kind of learned to call it "good enough". <G >


  
Date: 16 Nov 2006 20:21:21
From: David F. Eisan
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)


> David, ;~) Jet makes a pretty good Dust collector... I'd give up on the
> on you have....LOL

One day....

> Other wise Nice boards.

Thanks.... :).

David.





 
Date: 16 Nov 2006 01:42:28
From: cieslarz@comcast.net
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)


Nice shop dave, compliments on your perseverance, lots of hard work,
continued success in your labors. Keep us posted!
Stan.



 
Date: 16 Nov 2006 01:42:22
From: cieslarz@comcast.net
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)


Nice shop dave, compliments on your perseverance, lots of hard work,
continued success in your labors. Keep us posted!
Stan.



 
Date: 16 Nov 2006 01:42:20
From: cieslarz@comcast.net
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)


Nice shop dave, compliments on your perseverance, lots of hard work,
continued success in your labors. Keep us posted!
Stan.



 
Date: 16 Nov 2006 01:37:27
From: cieslarz@comcast.net
Subject: Re: David's Kitchen, did tons of door machining today... (w/8 pics)



David F. Eisan wrote:
> Hello everyone,
>
> I spent about 4 hours tonight turning a bunch of rough boards into rail &
> stile material for my kitchen doors, drawers and end panels.
>
> Here is the rough stock,
>
> http://www.federatedtool.com/david/img/poplarrough.jpg
>
> It all had to be face jointed,
>
> http://www.federatedtool.com/david/img/poplarjointing.jpg
>
> Then planed,
>
> http://www.federatedtool.com/david/img/poplarplaning.jpg
>
> And finally ripped into the four different widths I would need for the 22
> raised panels required for the kitchen,
>
> http://www.federatedtool.com/david/img/poplarripping.jpg
>
> Regular doors have a 2-7/16" width rail and stile, the rails of upper
> drawers are 1-7/16, side panels stiles next to face frames are 1-11/16 and
> side panels that need to be scribed to the walls start out at a really fat
> 2-15/16 to account for the grossest possible walls. I know that a 1/2" for
> scribing is overkill, but better safe than sorry.
>
> The pile looks quite different once it has gone from the rough to finished
> width,
>
> http://www.federatedtool.com/david/img/poplarripped.jpg
>
> I setup a Delta branded CMT fingernail profile stick bit in my JessEm router
> table,
>
> http://www.federatedtool.com/david/img/poplarsticksetup.jpg
>
> The bearing is inline with both fence faces, no rocking of the straight
> edge, but the bearing still rolls when I slide the combination square blade
> back and fourth.
>
> I then powerfed all the stock through,
>
> http://www.federatedtool.com/david/img/poplarrunningstick.jpg
>
> Here is what I finished with tonight,
>
> http://www.federatedtool.com/david/img/poplarstickdone.jpg
>
> Next up, cut all the stock to length, cope the ends and raise some panels
> out of 1/2" MDF.
>
> Thanks for looking,
>
> David.
>
> Every Neighbourhood has one, in Mine I'm Him.